Right now, we are doing several projects, which range from extended support in combination with a temporary license to the implementation of the technology which includes transfer of the necessary knowledge, testing of materials, assistance with acquisition of equipment and materials, developing the infusion strategy and coordination of the first infusion s.
We work on project basis in close cooperation with the customer. If the customer takes a license for RTM-Worx optional , training is part of the project with the emphasis on translation of simulation results to practice and the methodology that will allow the customer to go through a learning curve in a few months equivalent to the practice that would normally without the software take years to acquire.
Mission Statement Our primary goal is to make leading-edge technology, in particular the flow simulation software and closed moulding technologies, more accessible.
Process simulation software should be used close to production to gain most of the benefits. Our services complement the software. Flow visualisation of a cavitating hydrofoil as part of a preliminary test validation study for a large numerical and physical research project. ESI Group's VSS is specifically designed for the complex multi-physics design challenges to optimise passenger comfort, construction and weight considerations in aerospace, automobile and mass transit systems.
Flow visualistion of the external wind flows over and around the Shinjuku test case spatial data set. We have undertaken extensive aero and fluid dynamics simulations on traditional and non-traditional foils. Boundary layer mesh with larger far field elements to simultaneously resolve the required flows and reduce computation times.
It can also be used to analyze the curing of thermoset components, in the autoclave or out of the autoclave OOA. This module predicts how the resin flows in a preform that might include inserts metals, wood, foam. With PAM-RTM, RTM manufacturing defects are eliminated and product quality is improved upfront in the product development process, before any tools are cut, thanks to optimization of the following parameters:.
Simulation can also be used later in the process to correct manufacturing issues after they are identified. Geometrical approaches can be used to approximate the orientations of the fibers in the preform. These large numerical models are frequent in the wind industry because of the large size of the components and in the automotive industry because of the detailed geometry requiring small element size. This solid modeling capability is required to capture how the resin flows through the thickness and to identify risks for internal dry zones.
Additive Manufacturing. Composite Molding. It is a proven technology for the manufacturing of net-shape without post operations performant parts in large production series at a very competitive cost. The biggest challenge with SMC is predicting and controlling local material properties of the produced part upfront in the product development process.
These properties depend highly on how the fibers will reorganize location, orientation, and density during material compression. This module is designed for the early design phase when engineering departments need to evaluate or iterate on new designs quickly.
Since SMC material properties are so dependent on manufacturing, a simulation tool was required to help design engineers quickly and easily predict local properties. Home Products. However, when making the shift to industrial mass production, new challenges arise with these materials: How to scale up production to respond to market needs? How to swiftly adapt to new materials to keep up with the speed of innovation in composites?
How to price final products to meet market requirements? Rieko Yamaguchi. Draping and Thermoforming Simulation.
PAM-FORM allows you to model a wide range of processes including: stamping using two rigid molds rubber pad forming diaphragm forming and more. This module can be used to predict phenomena such as: fiber orientation thickness distribution optimum initial flat pattern strains stresses bridging wrinkling. With PAM-FORM, manufacturing defects are eliminated and product quality is improved upfront in the product development process, before any tools are cut, thanks to the optimization of the following process parameters: tool velocity temperature and pressure cycle clamping conditions and force laminate sequence, ply orientations tooling design Simulation can also be used later in the process to correct manufacturing issues after they are identified.
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